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Quality Head
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Quality Head
Overview
Novacare Appliances is seeking an experienced Quality Head to lead the complete quality function at its manufacturing facility in Barhi, Sonipat. You will ensure that incoming materials, production processes, and finished appliances meet approved specifications, customer requirements, applicable BIS/IS standards, and company quality objectives. The role includes building quality systems, leading the quality team, resolving defects, and improving performance across the plant.
About the Role
Novacare Appliances, a leading contract manufacturer of home appliances, is seeking an experienced Quality Head for its Barhi, Sonipat facility. The ideal candidate will have a strong understanding of electrical systems, quality control, and safety standards. You will supervise quality inspections, review technical documentation, resolve electrical-related issues, and work with production and design teams to maintain consistent product standards.
Key Responsibilities
Quality Systems & Standards
Develop and implement the plant’s Quality Management System (QMS). Establish inspection procedures, control plans, SOPs, check sheets, and acceptance criteria.
Inspection & Production Quality
Oversee incoming, in-process, production, and final quality checks (IQC, IPQC, PQC, and OQC/FQC). Review inspection reports and establish quality controls for first-piece approval, pilot runs, and mass production.
Issue Resolution & Improvement
Monitor rejection, rework, complaints, PPM, and defect trends. Lead root cause analysis and corrective actions using methods such as 5 Why, Fishbone, CAPA, and 8D.
Supplier & Cross-Functional Quality
Monitor supplier quality, conduct supplier audits, and work with Production, R&D/NPD, Purchase, and Stores to resolve quality issues. Participate in new product trials and pilot production.
Compliance & Audits
Ensure compliance with applicable BIS/ISI and IS standards and customer specifications. Coordinate customer, certification, and external audits; maintain traceability, calibration, and quality records.
Team Leadership & Reporting
Train quality personnel and production operators. Prepare monthly quality reports and present quality performance and improvement plans to management.
Required Skills & Qualifications
Qualifications
- B.Tech, B.E., or Diploma in Mechanical, Electrical, Electronics, Production, or a related engineering field.
- B.Tech or B.E. preferred.
Experience
- 10–15+ years of relevant manufacturing experience.
- At least 3–5 years in a senior Quality Manager or Quality Head role.
- Experience in consumer durables, home appliances, electrical/electronic products, or kitchen appliance manufacturing preferred.
Technical Skills
- Strong knowledge of QMS, incoming and production inspections, supplier quality, and audit processes.
- Ability to establish inspection standards, control plans, SOPs, and acceptance criteria.
- Experience with root cause analysis, defect reduction, and corrective and preventive actions.
- Knowledge of ISO 9001, 7 QC Tools, CAPA, 8D, FMEA, SPC, and MSA preferred.
Communication & Leadership
- Ability to lead and train quality teams and work with production, R&D, purchasing, stores, suppliers, and customers.
- Strong reporting skills, including presenting quality KPIs and improvement plans to management.
IQC In-Charge
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IQC In-Charge
Overview
Novacare Appliances is seeking an experienced IQC In-Charge to manage incoming quality checks at its Barhi, Sonipat facility. You will ensure raw materials, components, and bought-out items meet approved specifications before they are released to production.
About the Role
The IQC In-Charge will oversee daily incoming inspections for electrical, electronic, and mechanical components used in home appliance manufacturing. You will check materials against purchase orders, bills of materials, drawings, specifications, and approved samples; document inspection results; and manage rejected materials. Working with Stores, suppliers, and the Quality Head, you will help ensure that only approved, traceable materials enter production.
Key Responsibilities
Incoming Inspection
Manage daily IQC activities and prepare inspection plans. Check incoming materials for dimensions, appearance, functionality, and other critical characteristics using approved sampling standards.
Component Verification
Inspect electrical and electronic parts, including PCBs, switches, sensors, wires, heating elements, displays, and touch panels. Inspect mechanical parts such as plastic and sheet-metal components, glass, knobs, handles, and brackets.
Records & Material Control
Maintain Incoming Inspection Reports (IIR), approval and rejection records, and material traceability. Coordinate with Stores to ensure only approved materials are issued to production.
Non-Conforming Materials
Identify and segregate rejected materials, prepare Non-Conformance Reports (NCRs), and coordinate corrective actions with suppliers.
Supplier & Audit Support
Support supplier audits, supplier development, and internal and customer audits. Conduct initial inspections of new components when required.
Team Training
Train IQC inspectors on approved inspection standards and procedures.
Required Skills & Qualifications
Qualifications
- Diploma, B.Tech, or B.E. in Mechanical, Electrical, Electronics, Production, or a related field.
Experience
- 5–8 years of IQC or QC experience in a manufacturing company.
- Experience in consumer appliances, electrical products, or electronics is preferred.
Technical Skills
- Ability to read purchase orders, bills of materials, technical drawings, specifications, and approved samples.
- Experience inspecting electrical, electronic, and mechanical components.
- Knowledge of sampling inspections, material traceability, IIRs, and NCRs.
Communication & Other Skills
- Strong attention to detail, documentation, and problem-solving skills.
- Ability to coordinate with Stores, suppliers, auditors, and the Quality team.
- Ability to guide and train IQC inspectors.
Assistant Quality In-Charge
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Assistant Quality In-Charge
Overview
Novacare Appliances is seeking an Assistant Quality In-Charge for its Barhi, Sonipat facility. You will support incoming, in-process, and final inspections and help ensure production follows approved quality standards.
About the Role
In this role, you will inspect materials and components, monitor quality checkpoints on production lines, and check finished products for dimensions, appearance, functionality, and workmanship. You will identify and record defects, monitor rework, and maintain inspection reports. Working with the Quality, Production, and Stores teams, you will help keep quality checks consistent throughout manufacturing
Key Responsibilities
Incoming & Production Inspection
Inspect incoming materials and components. Conduct first-piece, routine, IPQC, and PQC inspections, and verify critical process parameters.
Quality Checks & Defect Control
Check product dimensions, appearance, functionality, and workmanship. Identify defects, inform the Line Supervisor and Quality In-Charge, segregate defective products, and monitor rework.
Standards & Documentation
Ensure approved samples are available on production lines and operators follow approved work instructions. Maintain check sheets, inspection reports, rejection records, and daily and monthly quality data.
Final Inspection & Coordination
Support final product and packing inspections. Coordinate with Production and Stores, and assist with NCR preparation, root cause analysis, and customer or internal audits.
Required Skills & Qualifications
Qualifications
- Diploma, B.Tech, or B.E. in Mechanical, Electrical, Electronics, or Production preferred.
- Diploma in Quality or Production Engineering is an advantage.
Experience
- 2–5 years of experience in manufacturing quality.
- Experience in appliance, electrical, or electronics manufacturing is preferred.
Technical Skills
- Knowledge of incoming, in-process, and final inspection procedures.
- Ability to check dimensions, appearance, functionality, workmanship, and process parameters.
- Ability to maintain inspection reports, check sheets, and rejection records.
Communication & Other Skills
- Good attention to detail and the ability to identify and report defects promptly.
- Ability to coordinate with Quality, Production, and Stores teams.
- Familiarity with NCRs, root cause analysis, and rework monitoring.
Store Manager
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Store Manager
Overview
Novacare Appliances is seeking an experienced Store Manager to lead store and warehouse operations at its Barhi, Sonipat manufacturing facility. You will manage material receipt, storage, inventory control, production issues, and finished goods dispatch while maintaining accurate records and minimising stock differences.
About the Role
The Store Manager will oversee raw materials, packing materials, work in progress (WIP), and finished goods. You will verify incoming deliveries, coordinate quality clearance with IQC, and ensure materials are stored, identified, and issued correctly. You will also reconcile physical and system stock, monitor shortages and slow-moving inventory, coordinate with Production, PPC, Purchase, and Logistics, and maintain safe, organised warehouse operations.
Key Responsibilities
Stores & Material Control
Manage daily activities across raw material, packing material, WIP, and finished goods stores. Verify receipts against purchase orders, invoices, delivery challans, and other documents. Coordinate with IQC and issue materials only after the required quality clearance.
Inventory Management
Maintain accurate stock records, bin locations, material identification, and status. Apply FIFO/FEFO where relevant, conduct cycle counts and physical verification, and investigate stock discrepancies.
Production & Purchase Coordination
Issue materials against authorised production requirements. Coordinate with Production and PPC on daily needs and with Purchase on pending or short supplies. Monitor excess, slow-moving, non-moving, and obsolete stock.
Storage & Dispatch
Ensure appropriate storage for electrical, electronic, and sensitive materials. Maintain records of rejected, damaged, and returned items. Coordinate finished goods packing, identification, documentation, and dispatch with Logistics.
Warehouse Standards & Reporting
Maintain 5S, housekeeping, and safe stacking practices. Lead and train store personnel, prepare inventory reports, and support stock, customer, and internal audits.
Required Skills & Qualifications
Qualifications
- Graduate or Diploma holder in Supply Chain, Logistics, Operations, Commerce, Engineering, or a related field.
- A qualification in Supply Chain Management is an advantage.
Experience
- 8–12 years of experience in stores or warehouse management.
- Manufacturing experience preferred, particularly in consumer durables, electrical, electronic, or appliance manufacturing.
Technical Skills
- Knowledge of inventory control, stock reconciliation, cycle counting, and FIFO/FEFO.
- Ability to manage material receipt, quality clearance, production issues, and finished goods dispatch.
- Strong recordkeeping and inventory reporting skills.
Communication & Other Skills
- Ability to coordinate with IQC, Production, PPC, Purchase, and Logistics teams.
- Strong organisational and problem-solving skills, with the ability to lead and train store personnel.
Line Supervisor
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Line Supervisor
Overview
Novacare Appliances is seeking a Line Supervisor to manage daily production activities at its Barhi, Sonipat facility. You will help the assigned line meet production targets while maintaining quality, productivity, safety, and delivery standards.
About the Role
The Line Supervisor will organise manpower, materials, tools, and equipment to keep production running according to plan. You will ensure operators follow approved SOPs and work instructions, monitor hourly output, and verify that the correct components and models are used. You will also coordinate with Quality, Stores, and Maintenance to resolve inspection issues, material shortages, and equipment breakdowns.
Key Responsibilities
Production Planning & Output
Supervise the assigned line, allocate manpower, monitor daily targets, and maintain hourly production reports. Identify bottlenecks and take corrective action.
Process & Quality Control
Ensure line clearance, correct assembly methods, and adherence to SOPs and process parameters. Verify models and components against the BOM, prevent variant mixing, coordinate first-piece approval, and control rejection and rework.
Materials & Equipment
Ensure materials, components, and tools are available. Coordinate with Stores on material supply and Maintenance on machine or equipment breakdowns.
Team, Safety & Reporting
Monitor operator performance, train new operators, and maintain discipline, housekeeping, 5S, and safety. Report production issues, shortages, quality concerns, and breakdowns. Support trial, pilot, and new model production.
Required Skills & Qualifications
Qualifications
- Diploma, B.Tech, or B.E. in Mechanical, Electrical, Electronics, or Production preferred.
- ITI candidates with strong manufacturing experience may also be considered.
Experience
- 4–8 years of experience in production or manufacturing.
- Experience in consumer appliances, electrical/electronic products, or assembly-line operations is preferred.
Technical Skills
- Ability to follow production plans, BOMs, SOPs, work instructions, and process parameters.
- Experience monitoring line output, rejection, rework, and manpower utilisation.
- Knowledge of first-piece approval, line clearance, 5S, and production floor safety.
Communication & Other Skills
- Ability to guide operators and coordinate with Quality, Stores, and Maintenance.
- Strong problem-solving and organisational skills to address line bottlenecks and production issues promptly.
Store Supervisor
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Store Supervisor
Overview
Novacare Appliances is seeking an experienced Store Supervisor for its Barhi, Sonipat facility. You will supervise daily store operations, including material receiving, storage, stock checks, and the issue of materials to production.
About the Role
The Store Supervisor will oversee store personnel and ensure raw materials, components, and packing materials are received, identified, and stored correctly. You will verify deliveries against purchase orders and supporting documents, coordinate incoming inspections with IQC, and issue the correct materials to production against authorised requirements. You will also monitor stock levels, maintain accurate records, support finished goods movement and dispatch, and keep the warehouse safe and organised.
Key Responsibilities
Material Receiving & Storage
Receive materials and verify quantities against purchase orders, delivery challans, and invoices. Coordinate with IQC for inspection, then ensure correct tagging, bin allocation, storage, and safe stacking.
Material Issue & Movement
Issue materials against authorised production requirements. Verify part numbers, models, and quantities to prevent material mixing or incorrect issuance. Coordinate urgent requirements with Production and support the movement of WIP and finished goods.
Inventory Control & Records
Maintain material receipt and issue records, monitor stock levels, and report shortages or discrepancies to the Store Manager. Assist with cycle counts and monthly stock verification. Track rejected, damaged, and excess materials.
Team Supervision & Warehouse Standards
Supervise store helpers and operators. Follow FIFO/FEFO where applicable, maintain daily store reports, and ensure housekeeping, 5S, and company safety procedures are followed. Assist with finished goods dispatch.
Required Skills & Qualifications
Qualifications
- Graduate or Diploma in Stores, Logistics, Supply Chain, Commerce, Operations, or a related field.
- ITI or 12th-pass candidates with relevant manufacturing stores experience may also be considered.
Experience
- 4–7 years of experience in stores or warehouse operations.
- Manufacturing industry experience is preferred.
Technical Skills
- Knowledge of material receiving, identification, bin allocation, stock checks, and material issue procedures.
- Ability to verify purchase orders, challans, invoices, part numbers, models, and quantities.
- Familiarity with FIFO/FEFO, cycle counting, and inventory records.
Communication & Other Skills
- Ability to coordinate with the Store Manager, IQC, and Production teams.
- Strong attention to detail and the ability to supervise store personnel, maintain 5S, and ensure safe material handling.
Logistic In-charge
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Logistic In-charge
Overview
Novacare Appliances is seeking a Logistics In-Charge for its evening shift at the Barhi, Sonipat facility. You will manage inward and outward logistics, coordinate dispatches and transporters, and ensure raw materials, components, and finished goods move on time.
About the Role
The Logistics In-Charge will manage daily logistics and dispatch activities, including vehicle placement, shipment documentation, tracking, and proof of delivery (POD) collection. You will coordinate with Stores, Purchase, PPC, Production, Sales, Accounts, and transport vendors to keep deliveries on schedule and resolve issues. The role also involves monitoring freight costs, maintaining logistics records, and preparing MIS reports.
Key Responsibilities
Logistics & Dispatch
Manage daily inward and outward movement of raw materials, components, and finished goods. Coordinate vehicle placement with transporters and support timely dispatch and delivery.
Documentation & Tracking
Prepare and verify invoices, e-way bills, LR/GR, and other dispatch documents. Track shipments, follow up on delivery status, and collect PODs.
Transporter & Team Coordination
Work with transporters and internal teams, including Stores, Purchase, PPC, Production, Sales, and Accounts. Resolve delivery delays and other transport issues.
Freight & Reporting
Monitor freight costs, negotiate transportation rates, and maintain logistics records, shipment updates, and MIS reports.
Required Skills & Qualifications
Qualifications
- Graduate in any discipline, preferably B.Com, BBA, MBA in Logistics or Supply Chain, or equivalent.
- A diploma or degree in Logistics, Supply Chain Management, or Transportation Management is an added advantage.
Experience
- 3–7 years of experience in logistics, dispatch, transportation, or supply chain, preferably in a manufacturing company.
- Experience in electrical appliances, consumer durables, auto components, electronics, or FMCG manufacturing is preferred.
Technical Skills
- Knowledge of inbound and outbound logistics, transporter management, and freight negotiation.
- Ability to coordinate dispatches, track shipments, and maintain accurate logistics records.
Careers at Novacare appliances - Common Questions
Answers to the most frequent questions from candidates exploring opportunities at Novacare appliances.